New affordable Avial e-Bikes equipped with a modular design frame built like an Airplane

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AVIAL BIKES

The modular design of the electrical bikes Avial gives our team opportunity to make for you both Pedelec version (25 km/h) as well as S-Pedelec version (45 km/h) in keeping with EU regulations. The same frame is the basic one for making models with motor power up to 1000W for the USA market. The bikes can be equipped with both mid-drive system and rear hub motors, chain or belt transmission and battery from 10,5 to 24.5Ah for your choice. At the same time the process of manufacturing custom Avial e-Bikes is based on joining of one basic element with another like in a LEGO construction kit

The approach like this provides not only the possibility of manufacturing of not expensive electrical bikes in EU, but also let the customer get the Avial e-Bike, the configuration of which he chooses according to his preferences and - what is more important here – the bike unlike the others and at the same time comfortable on the run on different types of roads.

Discover your e-Bike

Hybrid Pedelec

Commuter e-Bike

City Rear Drive

FEATURES

Affordable e-Bikes from Avial

The use of modern aviation technology to assemble the patent-pending frame allows to produce AviAl e-bikes in Europe at an affordable price

Excellent frame’s driving performance

The AviAl e-Bikes frame has elastic properties similar to the steel frame, which allows it to smooth out small road irregularities

Eco-friendly production

Non-welded frames weigh about 3kg (6.6lbs), and the stages that have negative impact on the environment are excluded from the production process

5000 km testing for each new model

Each of the models we put into production, is tested for 5000km (3100mi) in a variety of road conditions, from urban asphalt to real off-road

AviAl e-Bikes weigh from 16 kg

AviAl e-Bikes weigh from 16 to 26kg (35-57lbs) depending on the model and its equipment. They are designed for cyclists up to 120kg (265lbs)

Select the power and transmission

e-Bikes can be equipped with a 250-500W Mid-drive or 250-1000W Rear-hub motor, as well as a chain or belt drive transmission of your choice

Comfortable riding without jerks

The new generation of AviAl e-Bikes are equipped with torque and / or gear shift sensors, which provide comfortable riding without jerks

Your trip can be more than 120km

e-Bikes can be equipped with the 378-1176Wh battery, which will allow to ride a 60-120km (35-75mi) range, and up to 150km (90mi) in economy mode

Slick looking AviAl e-Bikes

AviAl e-Bikes unique design attracts people attention. All multi-purpose models are designed for everyday urban use and countryside trips

Frequently Asked Questions

Many asks the question of how strong and durable patent-pending frame of Avial e-Bikes made with the use of Hybrid glue-rivet technology. The main point here is even not that joints made according this technology are as good as welded ones and successfully used in aerospace and automobile industry. The point is that this technology let us combine different alloys including extra strong ones, like 7075, which resists welding.

In the FAQ section are the answers for the questions we received on our e-mail or which we are asked on forums, through social networks or on exhibitions. If you haven`t found your question in the list of FAQ, we are always ready to answer it privately.

Firstly, Avial e-Bikes, having characteristics similar to most modern electric bikes, have an original design that makes your road companions to gaze after the owner of such a bike. Secondly, the frame is made of aircraft aluminum alloys 6061, 2024 and 7075, the Fatigue Strength of the two latter is much higher than this figure of the classic 6061T6, which determines the greater strength of the frame. Thirdly, due to the use of hybrid glue-rivet technology, the frame acquires elastic properties comparable to steel counterparts, which provides greater ride comfort. Fourth, the Avial e-Bike frame can be fitted with a mid-drive system produced by almost any manufacturer. Fifth, making the frame without welding is easier and cheaper, allowing the consumer to get an affordable e-bike.

The ease of production of our patent-pending frame using hybrid glue-rivet technology eliminates many of the steps specific to the welding process for aluminum frames. Along with this, the Avial Bikes manufacturer always has the opportunity to quickly change the design or configuration, as well as arrange the assembly of bicycles from kits in another country, which reduces logistic costs.

One of the advantages of the mid-drive frame of Avial e-Bikes is that it can be fitted with a drive from almost any manufacturer. Now this mid-motor model is equipped with a COMP C17 250 / 350W drive, which in 2019 was chosen by us as the optimal price / quality ratio. However, if necessary, the mid-drive motor of up to 500W can be mounted on the frame, for example, produced by the following companies: Bafang, Bosch, Shimano, etc. Other Avial e-Bikes models can be equipped with rear-hub drive from 250 to 1000W

To assemble 36V or 48V removable batteries with the capacity from 10.5Ah (378Wh) to 24.5Ah (1176Wh), we use cells with the capacity of 3500mAh produced by LG or Samsung. The large specific capacity of the 18650 cells makes it possible to produce high-performance and reliable lithium-ion batteries with a low weight based on a self-engineered box, made in the Avial e-Bikes models design. Special grooves securely fix the battery to the frame, which makes it easy to install and remove it for recharging, and ensure the safe operation of the bike on uneven roads.

The base equipment of every Avial bike includes: the kickstand, fenders, headlight and tail light. Additionally, you can equip your bike with accessories of our own design: front or rear rack, front bike basket, frame bags of various capacities, or install on standard mounts most models of serial accessories from other manufacturers.

As standard, most Avial Bikes models, both with mid-drive and with rear hub drive with the capacity from 250 to 1000W, are equipped with an 8-speed chain transmission system. However, the patent-pending frame design allows the rear stays to be opened and to be optionally fitted with a Carbon Belt Drive system, should the potential owner pre-order them on our website.

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ABOUT

The Avial Bikes development team consists of enthusiasts, who have been engaged in developing the prototypes since 2018. These prototypes are based on the frame of our own design manufactured without welding with the use of Hybrid glue-rivet technology. We test our innovations by ourselves and at the same time are trying to be aware of the modern technologies and innovations in the sphere of electric drives, batteries and other components of electric bicycles.

Hybrid glue-rivet technology used by us gives the possibility to realize the modular design of our patent-pending frame and join the parts of classic aluminum alloy 6061 and much more strong aviation alloy 7075. This lets strengthen the key parts without weight gain of the frame, which becomes stronger and provides comfort ride with elastic properties similar to the steel frame.

After the successful testing of the first two conceptual models in 2019 the team of Avial Bikes developed the prototype Mid-Drive e-Bike, which was being tested during 2 years and distance of 5200 km in different conditions from city streets to suburban roads with unpaved area. On completing the testing the detailed technical examination didn`t show up any injuries both in main details or frame parts or bike components including the mid-drive Comp C17 with power of 250/350W.

Aviale bike

At the present time we develop the pre-production prototype Commuter e-Bike with rear hub motor 500W, the frame of which have been successfully tested in CAD simulation. This bike will be equipped with the new universal frame, which will let change from chain to belt transmission easily during using a bicycle without making some additional changes in construction. Along with this there will be the possibility to divide the frame on two parts, what will let to minimization of the size of the bike in the case of transportation.

In spite of the fact last years the biggest part of frames is produced in South-East Asia, we decided to introduce a variety and develop our own ones. Avial e-Bikes have the unique attractive design and module construction, which let with the help of changing the parts set mid-drive system or rear hub motors, chain or belt transmission as well as 378-1176Wh batteries.